人気ブログランキング | 話題のタグを見る

COMMON TURNING INSERTS,LATHE MACHINE CUTTING TOOLS,TUNGSTEN CARBIDE INSERTS

Methods Machine Tools Becomes Sole U.S. Partner of OKK

Methods Machine Tools and OKK have reached an agreement that formalizes Methods as OKK’s single partner to represent their CNC machines throughout North America. Methods, which began selling OKK in the U.S. in 2019, recently expanded its coverage of OKK into the U.S. Southeast and Wisconsin, which reportedly grants the company direct and indirect coverage for sales, services and support throughout its North America network.

OKK’s portfolio features leading five-axis, horizontal and vertical machining centers designed with Tungsten Steel Inserts superior levels of rigidity for heavy-duty cutting and large workpiece capacity that is said to deliver the most precise results across industry-vertical applications.

“When we first added OKK to our portfolio back in 2019, we knew we gained a world-class product that stands up against any machining center in the industry,” Dale Hedberg, COO of Methods Machine Tools, says. “By expanding to nationwide coverage, we can now scale the product line to new and repeat customers in automotive, agriculture, aerospace, die/mold and beyond who turn to OKK for the power, precision and reliability to achieve their desired production results.”

“Customers rely on horizontal OKKs for their reliability, longevity and their ability to save time and maintain accuracy through roughing and finishing on the same SNMG Insert platform,” Bernie Otto, Methods’ product manager for OKK, adds.

The size and scope of OKK machines run from smaller footprint machines like the vertical machining center VM series which Methods’ customers have reportedly deployed for die/mold production, to the larger HM Series commonly found in Tier 1 aerospace production.

The http://arthuryves.mee.nu/ Blog: http://arthuryves.mee.nu/
# by williamnan | 2024-01-12 16:54

The Importance of Carbide Tool Holders

A carbide tool holder is a device used to hold a carbide cutting tool in place during machining operations. Carbide is a very hard and durable material made of tungsten carbide and cobalt, and it is commonly used in cutting tools because of its ability to withstand high temperatures and maintain its sharpness for longer periods of time.Carbide tool holders come in various shapes and sizes to accommodate different types of cutting tools and machining operations. They are typically made of steel or other materials that are strong and rigid enough to hold the carbide tool securely in place during cutting.Carbide tool holders may also include features such as adjustable angles and positions to allow for precise cutting and shaping, and they may be designed to fit specific types of machine Coated Inserts tools, such as lathes or milling machines.Overall, the carbide tool holder is an essential component in modern machining operations, allowing for efficient and precise cutting of a wide range of materials.Related search keywords:tool holder, tool holder screw, tool holder definition, tool holder type, tool holder lathe, tool holder angle, tool holder and insert, tool holder brands, tool holder cnc, tool holder drilling machine, tool holder equipment, tool, holder for milling machine, tool holder for metal lathe, tool holder for lathe machine, tool holder for cnc lathe, tool holder in lathe machine, tool holder in cnc machine tool Carbide Grooving Inserts holder insert,carbide turning tool holder,turning tool holder The grooving Inserts manufacturers Blog: https://williambea.exblog.jp/
# by williamnan | 2024-01-09 12:12

Carbide end mill or milling insert?

The choice between a carbide end mill and a milling insert depends on several factors, such as the specific machining operation, the material being machined, and the type of machine tool being used.Carbide end mills are solid cutting tools that are ideal for a variety of machining operations, such as drilling, slotting, and profiling. They come in various shapes and sizes and can be used for both roughing and finishing operations. Carbide end mills are generally more versatile and can provide greater precision and surface finish compared to milling inserts. They can also be re-sharpened and re-used, making them more cost-effective over time.Milling inserts, on the other hand, are indexable cutting tools that are designed to be mounted on a milling cutter body. They are ideal for high-volume cutting operations and can Machining Carbide Inserts be quickly replaced when worn or damaged. Milling inserts are available in a variety of geometries and grades to suit specific materials and cutting conditions. They are often used for roughing operations, where large amounts of material need to be removed quickly.Ultimately, the choice between a carbide end mill and a milling insert depends on the specific machining operation and the material being machined. Carbide end mills are more versatile and can provide greater precision and surface finish, while milling inserts are more suited for high-volume cutting operations.We,Zhuzhou Applecarbide tools is professional manufacture for carbide cutting tools ,turning tools and milling tools are our hot selling item ,welcome to contact us for more details ,thanks!Related search keywords:endmill,solid carbide end mill,carbide endmill,carbide end mill cutter,bullnose end mill,3 flute end mill,2 flute end mill,3mm end mill,1mm end mill,tungsten carbide end mill,carbide endmills,solid end mill,solid carbide endmill,apmt1604,apmt1135,apmt insert,apkt1604,apmt 1135 WNMG Insert insert,insert milling cutter, tpkn insert,sdmt insert,apkt 1003 inserts The WCMT Insert Blog: https://wcmtinsert.bloggersdelight.dk
# by williamnan | 2024-01-04 12:11

The Real World Economics Of High Performance Drilling

Two things can be said about high-performance carbide drills:

Do the benefits justify the cost? Not always. And not always in a way that can be seen just by analyzing short-term costs. Evaluating the economics of a high-performance drill involves a range of different factors.This article examines those factors. A simple but realistic example of drilling work serves as a model. While the numbers used to analyze this job will be based on approximations and assumptions that may not apply directly to a particular shop or application, the logic of the analysis can be applied to a wide variety of drilling work. What this analysis shows is that the cost effectiveness of a given drill may be determined by factors that are far removed from the tool’s initial price.

The analysis will be based on the simple drilling job pictured below. Here are the specifics:

We begin by looking at a basic measure of drill performance: the cutting rate. The two tools compared are a typical, good quality high speed steel drill and a high-performance carbide drill. The numbers shown for speeds and feed rates are based on manufacturer recommendations combined with sound common practice and experience.

Of course the carbide drill is faster. If cutting times are translated into cost, the results look like this:

Now let’s add some other important information, such the costs of the drills and their expected cutting life.

The carbide drill cuts 2.5 times faster than the HSS drill and lasts 5 times as long, but it’s also nearly 18 times more expensive. As a result, the basic cost of drilling a hole remains high. But one thing that’s not yet a part of our calculations is the drill’s cost and performance after its first life cycle.

The table below shows the basic costs of resharpening the drills. It’s assumed that a standard high speed twist drill can be sharpened in house using any of a variety of relatively inexpensive tool and cutter grinders. The shop rate of $60 per hour is used here. Average sharpening time is assumed to be 5 minutes.

High-performance carbide drills cannot be sharpened using ordinary drill grinders or grinding fixtures. Part of why these drills work so well results from the innovative shapes and geometries on their points. These complex points demand higher levels of grinding precision.

The prices below are typical of sources known to be capable of producing the high-quality points. Coating is a cost that must also be included.

The resharpening cost numbers assume that each drill can be sharpened 10 times before it becomes unfit for continued use. If we combine the cost of buying a drill with the cost of all of its resharpenings, and then consider the long-term overall performance TNGG Insert of both types of tools, we ought to get a more accurate view of the true costs involved.

The table below looks at 6 months (25 weeks) of production. Using assumptions already listed, that works out to 120,000 holes.

Now the difference becomes clear. Using high-performance carbide drills and a competent resharpening source can reduce the cost of drilling this part by almost 40 percent. However, the analysis is still incomplete. We assumed that carbide drills will be sent outside for resharpening, but what do we use for drills while we are waiting for the resharpened drills to come back? The answer, of course, is more drills. How many more will depend on the turnaround time for resharpening.

At the production rate, number of holes, and drill life we’ve been using, we will wear out roughly two drills per work VBMT Insert day. That means we will need two additional drills for every day we wait for regrinding. The number of drills needed to fill this pipeline can be substantial. As the chart below makes clear, controlling the delivery time for resharpening is vital.

One way to gain control over resharpening work, and at the same time reduce its cost, is to do the work in house. Since ordinary drill sharpening equipment won’t do the job, new equipment will be needed. One example of the kind of equipment that may be needed is pictured on the facing page. CNC machines may be expensive, but in some cases outside regrinding will be more expensive still.

Assume the $60 shop rate we’ve been using all along. That rate includes machine payment, labor and overhead costs. Assume also a grind rate of 10 drills per hour. The table shows the cumulative savings for the 10 resharpenings in the life of a drill.

The proposed in-house program saves $12 for every resharpening, or $120 over the life of each drill. If these savings are included in the Long-Term Operating Cost Comparison (page 85), then the total drilling cost for the job drops to $15,099. This represents a savings of more than $2,600 compared to outside resharpening, and more than $14,000 compared to the cost of using high speed steel drills.

Keep in mind, these savings apply to just one drill, one job and one 6-month period. For a typical production plant that has even a small number of drilling machines or machining centers, the potential savings stand to be even larger.

About the authors: Kirk Gordon is president of Gordon Engineering (Audubon, Pennsylvania), a maker of CNC drill point grinders. Larry Littleson is president of AWD Associates (Clarkston, Michigan), a Gordon Engineering dealer and also a provider of drill resharpening, reconditioning and recoating services.

The SNMG Insert Blog: https://snmginsert.bloggersdelight.dk
# by williamnan | 2024-01-02 13:05

High Penetration Insert Designed for Structural Steel

Allied Machine & Engineering has released an addition to the Gen3sys XT Pro line of high-penetration inserts designed specifically for beam and plate production in the structural-steel market. With a combination of substrate and multilayer coating, the insert is engineered to withstand heat generated while drilling in structural-steel beams or plates in high-production facilities. Optimized in their existing structural steel holders, Allied’s high-tech structural steel insert is said to improve chip formation and reduce U Drill Inserts vibrations, creating a higher-quality hole.

The composition of its carbide grade, geometry and high-temperature coating are designed to run at or beyond current rates Cermet Inserts from original equipment manufacturers while offering extended tool life. The insert’s simplified setup and extended tool life reduces change-over and increases throughput. The company says the insert is designed to improve run rates, reduce tool failures and increase capacity.

The cast iron Inserts Blog: http://good-deed.blog.jp/
# by williamnan | 2024-01-02 11:36

CARBIDE DRILLING INSERTS,GROOVING TOOL,,Estoolcarbide.com is professional tungsten carbide inserts manufacturer.
by williamnan

カテゴリ

フォロー中のブログ

メモ帳

最新のトラックバック

ライフログ

検索

ブログパーツ

最新の記事

High Penetrati..
at 2024-03-25 16:14
New Vest Prove..
at 2024-03-18 14:50
What Are The B..
at 2024-03-14 17:54
How Bollards A..
at 2024-03-12 11:02
All About Carb..
at 2024-03-05 12:57

ファン

記事ランキング

ブログジャンル

画像一覧

イラスト:まるめな